Satellite propellant tank solution highlights Spincraft capabilities in European Space

Spincraft UK metal formed solution for space

Satellite propellant tank solution highlights Spincraft capabilities in European Space

The European space sector is experiencing a period of tremendous investment, growth and innovation. Spincraft UK, a Standex Engineering Technologies Group (ETG) company, has emerged as a valued supply chain partner to spacecraft manufacturers and Tier 1s in Europe. We have the advanced metal forming capabilities, processes, experience and certifications to deliver reliable, cost-effective solutions. 

Core in-house capabilities at Spincraft UK include Spinning, Shear forming, Press forming, Machining and Fabrication. We also possess a robust supply chain with Heat Treat and other specialty services.

Spincraft UK Metal Formed Satelllite Tank

Prototype Tank Design

Recently we had the opportunity to assist a significant European satellite OEM on a project to manufacture the prototype propellant tank for their next-generation spacecraft. With the landscape of satellite tanks shifting to demisable aluminum structures that disintegrate upon re-entry into the atmosphere, our partner sought potential alternatives to their existing supply chain. Although this customer had a strong background in tank design, Spincraft was able to secure the work due to our industry and material experience, prototyping collaboration and convenient UK location. This project demonstrated Spincraft’s leading capabilities to this customer. It also served as a great learning experience for our team due to the challenging problem-solving required.

Keeping within cost constraints was critical for the customer. Knowing budget overruns were unacceptable, our team identified and executed part design modifications taking cost out while still producing a conforming unit. Customer collaboration and intimacy like this set the Spincraft team apart. 

Putting our Global Expertise to Work

Though this was not a large tank, roughly only 1.5ft (0.5m) in diameter, aluminum construction was not typical as the UK site usually handled domes of more exotic materials including titanium and nickel-based superalloys. To execute the project most efficiently we leveraged our European dome pedigree with engineering expertise across ETG. Cross-site pollination devised the best method of manufacturing and custom tooling design to deliver required tolerances within cost parameters.

Spincraft first tapped its supply chain partners to obtain the desired pre-machined round preform. We then got to work performing the precision machining and generation of the prototype’s final parts. Visual storyboarding was a vital element in the machining sequence to the required contours. This visual aid offered a guide to outline the many steps needed to put together the completed fixture. Once both the upper and lower domes were machine-finished, Spincraft performed assembly fit-up checks to confirm that the weld interface region between the parts was suitable for downstream assembly in a cleanroom environment.

Close up Spincraft UK Satellite Dome

The Spincraft UK team faced a customer challenge with a non-typical material for the planned application, requiring absolute quality, cost control and precision. We used customer intimacy, cross-site collaboration and domestic production capabilities to successfully deliver this prototype to the customer within budget.  

Connect with Us

The Spincraft team is a proven solutions provider in the European space market. Reach out to discuss how we can collaborate and support your metal forming needs. 

Standex ETG Contributes Hardware to the Artemis Program

NASA’s Space Launch System

Standex ETG Contributes Hardware to the Artemis Program

Now is an exciting time to be connected and involved with the space market as the Boeing Space Launch System (SLS) rocket and the Lockheed Orion Spacecraft are back on the launch pad in preparation for the Artemis I Mission. November 16th is the scheduled launch date for this mission to make strides to bring human life back to the moon. 

The Artemis I mission is the first flight for the SLS rocket and has a total mission duration of 42 days. During this launch, the Orion crew capsule will fly around the moon before reentry into Earth’s atmosphere. This mission will act as a dry run for Artemis II, the first crewed mission for NASA’s Orion spacecraft.

Credit: NASA

Spincraft Metal Formed Dome on Orion

Credit: NASA

Showcasing Our Hardware

Artemis SLS Rocket Diagram

Standex Engineering Technologies Group (ETG) and the Spincraft team supplied numerous hardware components on this NASA rocket. Our Spincraft MA site produced the aft bulkhead for the Orion crew capsule, the SLS rocket core stage aft manifold, as well as multiple fuel tank domes. The domes we manufactured for United Launch Alliance’s (ULA) Delta IV rocket were repurposed for the upper stage and we also manufactured the LOX and LH2 dome caps for the core stage. The Spincraft UK site supported this mission as well, forming a separator cone found in the Orion Multi-Purpose Crew Vehicle (MPCV).

To learn more about ETG’s capabilities and solutions for the space sector, Click Here. We invite you connect with us and learn about how we can solve your most critical metal forming challenges with cost-effective solutions that will eliminate welds and reduce input weight.

Spincraft UK: A fundamental supplier to next-gen engine development

Metal Formed Canister for the Aviation sector

Standex ETG’s Spincraft UK: A fundamental supplier to next-generation engine development

Standex Engineering Technologies Group (ETG) once again highlights the growing success of our Spincraft UK business. Spincraft’s demonstrated performance and increasing supply chain collaboration has led to its involvement in servicing two new technologies for a next-generation aircraft engine development program.

Metal Formed Canister

Spincraft played a critical part in supporting an important European Tier 1 at the design stage of manufacturing components within the same structure. This firm developed an engine casing utilizing a new powder Hot Isostatic Pressing (HIP) technology. With this powder being expensive, it was vital to accurately match the complex profile geometry requirements. The inner and outer parts of the canister both have a diameter of about 6ft (1.8m).

For the first element of this project, Spincraft UK supported the Advanced Forming Research Centre (AFRC) at the University of Strathclyde. We assisted in developing a high-complexity gearbox cover for a mutual customer. Our Newcastle UK site offered a combination of spin forming and press forming processes, coupled with an experienced supply chain, to efficiently produce this prototype part in a difficult-to-form precipitation hardening steel at a competitive price.

ITP Aero Metal Component

By using the HIP process, Spincraft was able to reduce input material, machining cycle times and energy consumption within the part’s production. HIP entails pressing a powdered superalloy at high pressure within a Spincraft-manufactured canister that produces the desired near-net geometry. The Spincraft solution of a spun form canister, free of any welded joints and minimizing material waste, provided a cost-effective solution suitable for serial production. This project leveraged our technical expertise in the aviation market across Standex ETG.

The Tier 1’s buyer on the program praised the partnership by saying, “It has been a very good example of a joined team working together to achieve the objective, with very satisfactory final results.”

“Our successes in this engine program speaks to the talent of our team members. By achieving these cutting-edge technical solutions, we’ve increased the adoption of our technologies by leading engine manufacturers in the development, and ultimately serial production, phase of next-generation aviation offerings,” remarked Len Paolillo, President of Standex ETG.

 “Our team is excited to collaborate with customers to identify and design new metal forming solutions that provide breakthrough performance and cost improvements for their next-generation aviation platforms.”